Drill holes one by one and display warning of any of them fails

Drill with cgal::minus for now

src/libslic3r/SLA/Hollowing.hpp

@@ -36,6 +36,7 @@ struct DrainHole
     Vec3f normal;
     float radius;
     float height;
+    bool  failed = false;
 
     DrainHole()
         : pos(Vec3f::Zero()), normal(Vec3f::UnitZ()), radius(5.f), height(10.f)

src/libslic3r/SLAPrintSteps.cpp

@@ -244,6 +244,8 @@ static std::vector<bool> create_exclude_mask(
         Vec3f face_normal = C.normalized();
 
         for (const sla::DrainHole &dh : holes) {
+            if (dh.failed) continue;
+
             Vec3d dhpos = dh.pos.cast<double>();
             Vec3d dhend = dhpos + dh.normal.cast<double>() * dh.height;
 
@@ -312,41 +314,42 @@ void SLAPrint::Steps::drill_holes(SLAPrintObject &po)
 
     BOOST_LOG_TRIVIAL(info) << "Drilling drainage holes.";
     sla::DrainHoles drainholes = po.transformed_drainhole_points();
+
+    auto hollowed_mesh_cgal = MeshBoolean::cgal::triangle_mesh_to_cgal(hollowed_mesh);
+
+    bool hole_fail = false;
+    for (size_t i = 0; i < drainholes.size(); ++i) {
+        const sla::DrainHole &holept = drainholes[i];
+        po.model_object()->sla_drain_holes[i].failed = false;
 
-    std::uniform_real_distribution<float> dist(0., float(EPSILON));
-    auto holes_mesh_cgal = MeshBoolean::cgal::triangle_mesh_to_cgal({});
-    for (sla::DrainHole holept : drainholes) {
-        holept.normal += Vec3f{dist(m_rng), dist(m_rng), dist(m_rng)};
-        holept.normal.normalize();
-        holept.pos += Vec3f{dist(m_rng), dist(m_rng), dist(m_rng)};
         TriangleMesh m = sla::to_triangle_mesh(holept.to_mesh());
         m.require_shared_vertices();
         auto cgal_m = MeshBoolean::cgal::triangle_mesh_to_cgal(m);
-        MeshBoolean::cgal::plus(*holes_mesh_cgal, *cgal_m);
-    }
 
-    if (MeshBoolean::cgal::does_self_intersect(*holes_mesh_cgal))
-        throw Slic3r::SlicingError(L("Too many overlapping holes."));
+        try {
+            MeshBoolean::cgal::minus(*hollowed_mesh_cgal, *cgal_m);
+        } catch (const std::runtime_error &) {
+            BOOST_LOG_TRIVIAL(error) << "Failed to drill hole";
 
-    auto hollowed_mesh_cgal = MeshBoolean::cgal::triangle_mesh_to_cgal(hollowed_mesh);
+            hole_fail = drainholes[i].failed =
+                    po.model_object()->sla_drain_holes[i].failed = true;
+        }
+    }
 
-    try {
-        MeshBoolean::cgal::minus(*hollowed_mesh_cgal, *holes_mesh_cgal);
-        hollowed_mesh = MeshBoolean::cgal::cgal_to_triangle_mesh(*hollowed_mesh_cgal);
-        mesh_view = hollowed_mesh;
+    if (hole_fail)
+        po.active_step_add_warning(PrintStateBase::WarningLevel::NON_CRITICAL,
+                                   L("Failed to drill some holes into the model"));
 
-        if (is_hollowed) {
-            auto &interior = *po.m_hollowing_data->interior;
-            std::vector<bool> exclude_mask =
-                    create_exclude_mask(mesh_view.its, interior, drainholes);
 
-            sla::remove_inside_triangles(mesh_view, interior, exclude_mask);
-        }
+    hollowed_mesh = MeshBoolean::cgal::cgal_to_triangle_mesh(*hollowed_mesh_cgal);
+    mesh_view     = hollowed_mesh;
+
+    if (is_hollowed) {
+        auto &interior = *po.m_hollowing_data->interior;
+        std::vector<bool> exclude_mask =
+                create_exclude_mask(mesh_view.its, interior, drainholes);
 
-    } catch (const std::runtime_error &) {
-        throw Slic3r::SlicingError(L(
-            "Drilling holes into the mesh failed. "
-            "This is usually caused by broken model. Try to fix it first."));
+        sla::remove_inside_triangles(mesh_view, interior, exclude_mask);
     }
 }
 

src/slic3r/GUI/Gizmos/GLGizmoHollow.cpp

@@ -125,6 +125,8 @@ void GLGizmoHollow::render_points(const Selection& selection, bool picking) cons
     float render_color[4];
     const sla::DrainHoles& drain_holes = m_c->selection_info()->model_object()->sla_drain_holes;
     size_t cache_size = drain_holes.size();
+
+    const auto *hollowed_mesh = m_c->hollowed_mesh();
     for (size_t i = 0; i < cache_size; ++i)
     {
         const sla::DrainHole& drain_hole = drain_holes[i];
@@ -136,6 +138,13 @@ void GLGizmoHollow::render_points(const Selection& selection, bool picking) cons
         // First decide about the color of the point.
         if (picking) {
             std::array<float, 4> color = picking_color_component(i);
+
+            if (hollowed_mesh && i < hollowed_mesh->get_drainholes().size() && hollowed_mesh->get_drainholes()[i].failed) {
+                render_color[0] = 1.f;
+                render_color[1] = 1.f;
+                render_color[2] = 0.f;
+                render_color[3] = color[3];
+            }
             render_color[0] = color[0];
             render_color[1] = color[1];
             render_color[2] = color[2];
@@ -149,9 +158,15 @@ void GLGizmoHollow::render_points(const Selection& selection, bool picking) cons
                 render_color[2] = 1.0f;
             }
             else { // neigher hover nor picking
-                render_color[0] = point_selected ? 1.0f : 0.7f;
-                render_color[1] = point_selected ? 0.3f : 0.7f;
-                render_color[2] = point_selected ? 0.3f : 0.7f;
+                if (hollowed_mesh && i < hollowed_mesh->get_drainholes().size() && hollowed_mesh->get_drainholes()[i].failed) {
+                    render_color[0] = 1.f;
+                    render_color[1] = 1.f;
+                    render_color[2] = 0.f;
+                } else {
+                    render_color[0] = point_selected ? 1.0f : 0.7f;
+                    render_color[1] = point_selected ? 0.3f : 0.7f;
+                    render_color[2] = point_selected ? 0.3f : 0.7f;
+                }
                 render_color[3] = 0.5f;
             }
         }

src/slic3r/GUI/Gizmos/GLGizmosCommon.cpp

@@ -205,6 +205,7 @@ void HollowedMesh::on_update()
                     m_hollowed_mesh_transformed.reset(new TriangleMesh(backend_mesh));
                     Transform3d trafo_inv = canvas->sla_print()->sla_trafo(*mo).inverse();
                     m_hollowed_mesh_transformed->transform(trafo_inv);
+                    m_drainholes = print_object->model_object()->sla_drain_holes;
                     m_old_hollowing_timestamp = timestamp;
 
                     const TriangleMesh &interior = print_object->hollowed_interior_mesh();
@@ -215,8 +216,9 @@ void HollowedMesh::on_update()
                         m_hollowed_interior_transformed->transform(trafo_inv);
                     }
                 }
-                else
+                else {
                     m_hollowed_mesh_transformed.reset(nullptr);
+                }
             }
         }
         else

src/slic3r/GUI/Gizmos/GLGizmosCommon.hpp

@@ -5,6 +5,7 @@
 #include <map>
 
 #include "slic3r/GUI/MeshUtils.hpp"
+#include "libslic3r/SLA/Hollowing.hpp"
 
 namespace Slic3r {
 
@@ -198,6 +199,8 @@ class HollowedMesh : public CommonGizmosDataBase
     CommonGizmosDataID get_dependencies() const override { return CommonGizmosDataID::SelectionInfo; }
 #endif // NDEBUG
 
+    const sla::DrainHoles &get_drainholes() const { return m_drainholes; }
+
     const TriangleMesh* get_hollowed_mesh() const;
     const TriangleMesh* get_hollowed_interior() const;
 
@@ -211,6 +214,7 @@ class HollowedMesh : public CommonGizmosDataBase
     size_t m_old_hollowing_timestamp = 0;
     int m_print_object_idx = -1;
     int m_print_objects_count = 0;
+    sla::DrainHoles m_drainholes;
 };