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Custom Enclosure Modifications for SV04 IDEX 3D Printer

Printer Frame Dimensions

  • 653mm x 625mm x 650mm (29in x 29in x 28in)

This enclosure was modified from an original design to accommodate my larger printer. I documented the enclosure dimensions, wood and plexiglass resources in the US, and included build pictures, 3D files, and a bill of materials for wood and plexiglass cuts.

Modifications

  • Frame Adjustment: Increased frame size to fit the larger printer, using affordable wood square-end balusters.

  • Doors and Side Panels: Used 3mm (1/8") pre-cut plexiglass sheets (36" x 24"). Larger sizes were special-order and costly, so I opted for easy-to-find sizes that only required one straight cut.

  • Gap Frame for Plexiglass: Added 1/2"x1/2" square dowels to the frame for plexiglass support, as the sheets left a 1-inch gap in each window.

  • Resized Corner Connectors: Enlarged connectors for the bigger frame, with front connectors modified to fit the door. Each corner slightly overlaps the frame, providing additional plexiglass support.

  • Plexiglass Attachment: Used Liquid Nails for secure attachment; no clamps needed, and one tube was sufficient for all panels.

  • Lid Panel: Used a 1/4" plexiglass sheet (30"x36") for the lid, which added stability. For cutting, I scored with a plexiglass knife and finished with a Dremel and diamond wheel, then polished with 400-grit sandpaper.

  • Lid Handles and Seal: Added utility handles for easy lid removal and a rubber gasket for a better seal and to protect the wood.

  • Magnetic Door Closers: Added cabinet magnets to keep the doors shut, plus a door sweep to seal the door gap if cuts aren't precise.

  • Utility Hinges: Replaced 3D-printed hinges with affordable utility hinges and door knobs.

  • Enhanced LED Lighting: Installed a full roll of LED strips along most edges for extra lighting.

If you need any clarification, feel free to reach out.

Credit

All credit to the original designer:

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Modified 3d printer enclosure to accommodate larger size

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