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Tapchanger lite

A lightweight toolchanger for Voron 2. A rewrite from Tapchanger that is easier to build and run but not as rigid. Primarily aiming to support Mini Stealthburner and other lightweight toolheads.

The cool stuff over Tapchanger:

  • lightweight, the shuttle + mounting plate is only 42g, half of normal Tap weight
  • self locating and tolerant to ~1mm offsets on all axis.
  • zero Z travel on the hotend when docking, allowing to install wipe pads, etc
  • 3x faster dock sequence with only 16mm z travel, still need to move up to the tool parking area though
  • no moving parts, except the bearings
  • significantly cheaper to make, no rail needed
  • similar rigidness than the linear rail

Preview

How does this work?

It's essentially an oversized linear rail, that supports only ~4 mm of travel. The steel rail is replaced by small steel plates where actual contact takes place. The bearings take place of the balls, and we can get away with only 3 per side.

In addition it's a kinematic mount, meaning that it's self aligning and there is no play even if the parts are not aligned precisely. The two middle bearings ride on socket scew heads providing a somewhat flat surface and adjustability to tension the mount.

Preview Preview

Build guide

Check the BOM.

Print the parts.

Assembly instructions coming...

Configure Klipper.

Community

Improvement ideas - bugs, pull requests welcome. Find me on Voron Toolchangers Discord, or file bugs here.

See Tapchanger youtube channel.

Credits

Revision history:

V2.1 - Rods fixes.

Various fixes to refine the rods version. Ready for general testing.

V2 - Rods version added.

A new experimental version using 3mm rods. See -rods files. Shuttle and mount plates changed, the rest is same.

Preview

  • Easier to assemble
  • Tension adjustment screws easily available
  • Runs smoother
  • Using smaller 3x8x3 bearings - saves 5 grams and even more rigid.
  • Even load distribution between the bearings by adjusting the angles to 26 and 64 degrees.

V1.1 - Verified and cleaned up.

  • Minor model tweaks for better fit and printability.

V1 - This should work

  • Redesigned and optimized - not compatible with V0
  • Significanly more rigid
  • Supports both Mini and full size Stealthburner

V0 - Initial drop

  • It can print and looks reasonably rigid
  • ~10 Tool chnages so far
  • Initial dock, that looks okay for the job