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ORNL/TM-13142
RECEIVED
APR 0 2 13%
oS
A Descriptive Model of the Molten Salt
Reactor Experiment After Shutdown:
Review of FY 1995 Progress
Sy
o
‘;/;??fii; 2
D. F. Williams
G. D. Del Cul
L. M. Toth
2
.
e
This report has been reproduced directly from the best available copy.
Available to DOE and DOE contractors from the Office of Scientific and Techni-
cal Information, P.O. Box 62, Oak Ridge, TN 37831; prices available from (615)
676-8401, FTS 626-8401.
Available to the public from the National Technical Information Service, U.S.
Department of Commerce, 5285 Port Royal Rd., Springfield, VA 22161.
This report was prepared as an account of work sponsored by an agency of
the United States Government. Neither the United States Government nor any
agency thereof, nor any of their employees, makes any warranty, express or
implied, or assumes any legal liability or responsibility for the accuracy, com-
pleteness, or usefulness of any information, apparatus, product, or process dis-
closed, or represents that its use would not infringe privately owned rights.
Reference herein to any specific commercial product, process, or service by
trade name, trademark, manutacturer, or otherwise, does not necessarily consti-
tute or imply its endorsement, recommendation, or favoring by the United States
Government or any agency thereof. The views and opinions of authors
expressed herein do not necessarily state or reflect those of the United States
Government or any agency thereof.
DISCLAIMER
Portions of this document may be illegible
in electronic image products. Images are
produced from the best available original
document.
ORNL/TM-13142
Chemical Technology Division
A DESCRIPTIVE MODEL OF THE MOLTEN SALT REACTOR EXPERIMENT
AFTER SHUTDOWN: REVIEW OF FY 1995 PROGRESS
D. F. Williams
G. D. Del Cul
L. M. Toth
Date Published — January 1996
Prepared by the
OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee 37831-6285
managed by
LOCKHEED MARTIN ENERGY RESEARCH CORP.
for the
U.S. DEPARTMENT OF ENERGY
under contract DE-AC05-960R22464
CONTENTS
LIST OF TABLES ....ooooneoomeeeeseeeemmesssseemmnssseeessmsssssssasessesssmassesessomssssmmsessssmmessssessesssmmmnns v
LIST OF FIGURES ........ovvveoeessseeemssesssseesssmmeessssssesssessessssssmmesssssesmmenssssmmmssssesssssmsecsssmose vii
EXECUTIVE SUMMARY ..couneeeeevreesesssseeemsessssscessssssssssssssmssssssssssssssstsssnsssssesmanssessees ix
1. INTRODUGCTION ....covvoeeeesreeesssssmesesssssemmssesseessasessesmasssessssssesssemssssssemsessseemmessesmessee 1
2. MSRE FUEL INVENTORY .....coouerereeeeemsssssesessmmsssesssssmmssssssesesssssssmmasssseesansessssmmes 2
3, CHEMICAL INTERACTIONS DURING MELTING OF THE FUEL SALT .......... 15
4. MODELING OF THE ACB «....oovveeeeeseeeeeeeeessssessmmsssssssenmsssssssseasessssssessmssssseasosssssans 17
4.1 RADIATION MODELING ...oovccneveereeseremmssessemmesssseemsssssonmssssssesmasssesmssssesnss 17
4.2 HEAT-TRANSFER MODELING ...cccuu.nccoommmeeseeeemmmesssssmmmessssemmmesssssmmmsssssnsnes 19
5. MSRE SALT RADIOLYSIS ........oveeeeomeeeeeummeasnnassommmsasnessssessssssssssssssssssssmsssssssssssssees 21
5.1 RADIOLYSIS EXPERIMENTS ....cooouneeeeeemmserseseessssssssmmssssssssssmssssssssssssssens 22
5.2 ABSORBED DOSE AND GAS GENERATION ESTIMATES .....c..occumenrceenns 28
6. THERMAL FLUORINATION TESTS .....covuummmenereemmmssssssessmssseemmsmssessssssnsssssssesssssss 34
ACKNOWLEDGMENTS ...coouneeemeaeeeseesssmsseesmmmmessssssssmessssmesssssssmmsssssssasssssommssssssssssses 37
REFERENCES ......cooveeeesesseeseesssssssssemmmmessssessesmesssssssssmmssssssmsmmessssinssmssssssssmssssssssssesseses 39
Appendix A. ORIGEN-S RUN INPUT FILE..........oooouueesseeemmesssesmeesssecessmssseesssssssnaes 41
Appendix B. CALCULATION OF RADIOLYTIC YIELD FROM
IRRADIATION OF MSRE FUEL SALT IN THE HFIR COOLING
POOL.....oovvvmmmnnns e seee st R AR SR eRRR eS8 RS RRRRA S 008545 AR08 EE R 47
Appendix C. ESTIMATION OF CROSS-TRANSFER OF FISSION
PRODUCTS AND PLUTONIUM TO THE FLUSH SALT ..........ccouee.... 53
Appendix D. HEAT-TRANSFER ANALYSIS OF IRRADIATION
SPECIMENS ...covecunmmmaosssssecsssessesssssmmmsssssssssessssssssmensosssssssssmmmmnsosssssssssmonss 57
iii
LIST OF TABLES
Table Page
1. Comparison of measured and projected fission product activity at shutdown ........ 5
2. Distribution of major fission product decay energies between salt-seeking
and metallic element CIASSES ........covreivnccrnsacccssesnsserassicsssassssssessasaessssnessessnsnsssessones 5
3. Primary inventory Of Stored MSRE Salts ........ccccorvecsnnessessesenrnaessassesnsrsssnssseasassens 7
4. Secondary inventory of stored MSRE Salts .........cocecriericrensecccresncscseeraesnssesasssesses 7
5. Detailed inventory of stored MSRE salts (1995 basis) .......cccceeuerneercnecraecnseeresecssens 8
6. Inventory of radioactive isotope activity (Ci) and elemental mass (g) ........ccveeu.... 10
7. Results from analysis of MSRE off-gas samples taken in 1994 ..............cccceveue.. 14
8. Estimate of material removed from MSRE salt beds.........cccoecirnmrreccssrennaestonsnnes 14
9. Electrode potentials of major fuel-salt constituents................... weeresetenrsne e s s nrens 15
10. Summary of radiolysis experiments on MSRE fuel salts ........ccccvvceereccncnscaannnns 24
11. Source spectra for MSRE fuel-salt irradiation .......ececevcesveecssncsssacssscrssssssacsnacsaanes 26
12. Drain tank gamma spectrum (2583 kg salt basis, 25 years after discharge).......... 28
13. Distribution of source-term power by radiation category (total fuel and
FIUSD-SAIE DASIS) ...eveeerrrererrnesssassssansssanssssnassssnssssssasssnasssrasesssassssnnsssssasssssssassssasssorsones 30
LIST OF FIGURES
Figure Page
1. Primary elements of the MSRE fuel-salt Storage SyStem. .........cceceeverneresrernereessnssens 3
2. Schematic depiction of uranium dEPOSIt ASSAY. ......ccccereererressarsesnssresessassessassaossasess 18
3. Fluorine generation curves for 1986 and 1995 irradiation experiments. ............... 23
4. Comparison of source spectra for MSRE fuel-salt irradiation. .......cccceevceenaennennas 25
5. Distribution of source-term power by radiation category. ............. sresasvensanensasrersase 29
6. Projected fluorine generation in the absence of annealing and induction
EETECLS. oo eieeiecceecnecncesstenancintesnncnssnesneesnnsenssansressnsesnnssnsasnsenssansessanssnnsassnnesnanaesssnse 31
7. Projected accumulation of radiolytic fluorine in the absence of annealing
SINCE 1971 coieciinicnnninissnntnssstsisscesnsissassssssssasssasssasssssassssasssessesssssssansssassssanasnes 31
8. Projected accumulation of radiolytic fluorine in the absence of annealing
between 1994 and PreviOUS YEATS. ..cc.ciicreccsessssersesssesasessasssassssessssssasssssssasssssasaneas 32
vii
EXECUTIVE SUMMARY
Laboratory experiments, field measurements, and coordinated analysis efforts have
helped the ORNL technical staff gain a better understanding of the status and behavior of
the Molten Salt Reactor Experiment (MSRE) after its shutdown on December 12, 1969.
Laboratory experiments showed that conventional (i.e., “thermal”) fluorination of the
UF, in MSRE fuel salt by molecular fluorine does not occur under static (i.e., nonflow)
conditions at temperatures below 300°C. However, further studies are required to rule
out the possibility of conventional fluorination of the fuel salt at temperatures below the
230°C annealing treatment limit. A separate investigation has identified and quantified
the stoichiometry and thermochemistry of the reactions between F,/UF, mixtures and
activated carbon. This work séeks to explain the chemistry in the auxiliary charcoal bed
(ACB) and is documented in a separate report.
Field measurements at the MSRE have identified material that has evolved from the fuel
salt and now resides in the off-gas system. The following items are of particular
importance:
* Analysis of radiatiori and temperature measurements provide
independent and consistent estimates of ~ 2.6 kg of fuel-salt uranium
deposited in the top of the ACB.
« Off-gas samples drawn just upstream of the ACB indicate that the off-
gas piping and tank plenums contain more than 1.8 kg of uranium and
more than 47 mol of fuel-salt fluorine. Based upon the off-gas analysis
and the ACB uranium assay, it is projected that an additional 68 mol of
fuel-salt fluorine is deposith in the ACB.
« Therefore, the total inventory of material removed from the fuel salt is
projected to be greater than 4.4 kg of uranium and more than 115 mol of
F,. This represents a removal of more than 12% of the 37.6 kg of fuel-
salt uranium and an addition of 230 equiv of reductant to the remaining
fuel. Under these net reducing conditions, significant amounts of
uranium metal can form during melting of the fuel if the salt redox
chemistry is not adjusted.
Revised source-term and radiation-transport calculations were conducted and support
improved estimates of the decay energy deposited in the fuel salt and the generation and
accumulation of fluorine by radiolysis. Based upon a one-dimensional transport
calculation, more than 88% of the gamma decay energy is deposited in the fuel salt. The
remaining 12% that escapes corresponds to an exposure at the inner tank wall of about
600 R/h. The upper bound on the yield for salt radiolysis indicates that less than 650 mol
of F, has accumulated since the cooling of the salt in 1971. Best-estimate yield values
put the figure at 300 mol of radiolytic fluorine. Projections also show that the current
measure of liberated fluorine (115 mol) could not have been generated recently.
Accofding to these estimates, generation of fluorine must have occurred prior to 1989,
and probably started much earlier than this.
1. INTRODUCTION
During FY 1995 considerable progress was made toward gaining a better understanding
of the chemistry and transport processes that continue to govern the behavior of the
Molten Salt Reactor Experiment (MSRE). As measurements in the MSRE proceed,
laboratory studies continue, and better analyses are available, our understanding of the
state of the MSRE and the best path toward remediation improves. Because of the
immediate concern about the deposit in the auxiliary charcoal bed (ACB), laboratory
studies in the past year focused on carbon-fluorine chemistry. This work is documented
in a separate report []. Secondary efforts were directed toward investigation of gas
generation from MSRE salts by both radiolytic and nonradiolytic pathways.
In addition to the laboratory studies, field measurements at the MSRE provided the basis
for estimating the inventory of uranium and fluorine in the ACB. Analysis of both
temperature and radiation measurements providéd independent and consistent estimates
of about 2.6 kg of uranium deposited in the top of the ACB. Further analysis efforts
included a refinement in the estimates of the fuel-salt source term, the deposited decay
energy, and the projected rate of radiolytic gas generation.
This report also provides the background material necessary to explain new developments
and to review areas of particular interest. The detailed history of the MSRE is
extensively documented and is cited where appropriate. This work is also intended to
update and complement the more recent MSRE assessment reports [2-4].
2. MSRE FUEL INVENTORY
The inventory of the stored MSRE fuel by element, isotope, and location is the starting
point for most analyses, and a number of studies /2—6] have reported inventory values.
There are two important reasons to revisit this subject: (a) the recently discovered
transport of material within the MSRE has not been accounted for in these reports, and
(b) previous reports contain inconsistencies that need to be reconciled. The goal of this
section is to report an inventory based upon the best and most current estimates.
After MSRE reactor operations ended on December 12, 1969, the entire fuel-loop
inventory was emptied into the two fuel-salt drain tanks in the drain tank cell, as shown in
Fig. 1. Flush salt was then circulated through the fuel loop to remove any heel or
deposits and then returned to the flush-salt drain tank in the drain tank cell. The salts
solidified upon cooling below 434°C and were maintained between 230 and 340°C for
1 year before being allowed to cool to ambient conditions in 1971/7-9]. With the
exception of the heel of flush salt left in the fuel loop and the heels of fluorinated salt in -
the fuel storage tank and salt still, these three tanks in the drain tank cell contain virtually
all of ihe radioactive fuel salt [6, 10-11]).
Consideration of the inventory after shutdown (i.e., “discharge” inventory) is the natural
starting point. Adjustments are made to this baseline to account for the decay and
transport of species after shutdown. Inconsistencies in the reported inventory derive from
differing assumptions, different bases, and the inherent uncertainty in measurements.
Even though most of the discrepancies are rather minor, it is important to adopt a logical
basis for resolving these differences. Estimation of the discharge inventory is based upon
a variety of measured parameters: (a) the isotopic distribution of uranium and plutonium
in the fuel salt, (b) the fission product loading of the fuel salt, and (c) the weight of salt in
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the reactor loop and drain tanks (both at discharge and during operation). Each of these
inventory clements has a different level of certainty. Probably the most accurate
measurement is that of the uranium and plutonium isotopic concentrations. Uranium and
plutonium isotopic concentrations were carefully measured throughout the MSRE
operating cycle and provided the most sensitive and accurate determination of power
output, burnup, and total uranium and plutonium masses [11]. It was not possible to
measure the remaining activation and fission products so completely and accurately. The
entire fission product inventory can be estimated only by modeling the generation and
decay of isotopes.
The primary objective of fisSion product measurements was to aid in modeling the
transport behavior of the elements in the molten salt [12]. A fairly complete picture now
exists for the partition of fission products between the salt and the surroundings: (a) the
first four periodic groups (IA, IIA, ITIA, and IVA) and the rare earths are salt-seeking
elements and remain homogeneously distributed in the fuel salt; (b) the noble gas fission
products are removed to the off-gas; and (c) the noble metals class (Nb, Mo, Tc, Ru, Rh, ‘
Pd, Ag, Sb, and Te/I) dissolves 'in the salt to a minor extent, and probably exists as a
separate phase that deposits on surfaces. The good agreement between the final MSRE
fission product measurements for salt seekers and the projected inventory as calculated by
Bell /5] is shown in Table 1. A correction factor of ~10%, due to differences in the basis
for calculation of measured and projected activities, brings the values in Table 1 into
agreement within the limits of experimental precision. It is impossible to know the fate
of the noble metal isotopes, but it is certainly reasonable to assume that most of them
were flushed into either the drain tanks or the flush tank. The noble metal fission
products are relatively short-lived and comprise a significant fraction of the decay energy
only during the first few years after shutdown, as shown in Table 2.
Table 1. Comparison of measured and projected fission product
activity at shutdown
Measured
. inventory Ratio of measured to Ratio of measured to
Isotope Half-life (Ciya projected activity? projected activity¢
Salt-seeking elements
Sr-89 51d 93,900 0.58 0.532
Y-91 58.5d 166,200 0.91 1.017
Zr-95 64d 149,700 0.75 0.848
Cs-137 30y 9,520 0.85 0.793
Ce-144 285d 118,200 0.93 1.058
‘Metallic elements
Nb-95 35d 8,540 0.05 0.054
Ru-103 39d 6,860 0.09 0.11
Ru-106 1.02y 568 0.08 0.051
Te-129m 34d 2,920 0.11 0.278
4 Based upon 12-5-69 sample reported in ORNL-4865 (complete citation in note “c™) and a circulating
loop inventory of 4350 kg.
bSource: Bell, M. 1., Calculated Radioactivity of the MSRE Fuel Salt, ORNL/TM-2970, Oak Ridge
National Laboratory, May 1970.
CSource: Compere, E. L., et al., Fission Product Behavior in the Molten Salt Reactor Experiment,
ORNL-4865, Oak Ridge National Laboratory, October 1975.
Table 2. Distribution of major fission product decay energies between lsalt-seeking
and metallic element classes |
Fission product decay energy (W)
1 year after 5 years after 25 years after
Half-life shutdown shutdown shutdown
Salt-seeking elements
Sr-89 50.6d 7.2
Sr/Y-90 285y 21.3 82.5 50.0
Y-91 58.54d 8.7
Zr-95 64d 194 -
Cs/Ba-137 Ny 52.7 48.3 30.0
Ce/Pr-144 285d 417.8 11.9
Pm-147 262y 10.5 3.7 —
Subtotal 607.6 146.4 80.0
Metallic elements |
Nb-95 35d 394
Ru/Rh-106 1.02y _36.2 24 .
Subtotal 75.6 24 0.0
Total 683.2 148.8 : 80.0
Perhaps the least accurate element in establishing the salt inventory is simply the total salt
weight. The d;ain tank load cells that were originally intended to provide accurate salt
weights were found to be too inaccurate for independent determinations [6]. To obtain a
value for the inventory of the fuel and the flush-salt weights, considerable material
balance work is required. Accounting for the numerous additions, withdrawals, and
flushes of the fuel loop—-in addition to the effect of the heels remaining in the drain
tanks—requires good judgment and extensive prOéess knowledge. The best values
available are bounding estimates provided by the MSRE staff members who are most
knowledgeable about the history of operation [6, 11]. These values (Tables 3 and 4), in
conjunction with the measured uranium and plutonium isotopics [17] and the fission
product/activation projections of Bell /5], form the best basis for establishing a discharge
inventory. The inventory of major salt constituents calculated on this basis is
summarized in Table 5.
The major uncertainty in Table 5 is the distribution of plutonium and fission products
between the fuel and flush salts. Measurements of uranium concentration in the flush salt
cannot be used to directly infer fission product or plutonium concentrations, because of
the removal of uranium from the flush salt after the initial phase of operation with 235U.
However, the steady increase of uranium measured in the flush salt after each circulation
in the flow loop did establish that ~20 kg of fuel salt was transferred to the flush salt
during each flush operation {11]. The present inventory of uranium in the flush salt
(~1.3% of the total) represents the cross-transfer from two flush operations conducted
during the final phase of operations with 23U. The fission product and plutonium cross-
transfers also had contributions from the seven flushes during 225U operation. In contrast
to the relatively constant amount of uranium transferred per flush operation, the
magnitude of the fission product/plutonium cross-transfers grew from near zero to the
maximum value associated with 20 kg of spent fuel salt. It is assumed that the fuel-salt
fission product and plutonium inventories grew in direct proportion to burnup during
6
_—— i
Table 3. Primary inventory of stored MSRE salts
Maximum weight ~ Minimum weight? Salt density
Major components?® (kg) (kg) (g/mL at 26°C)
Fuel salt 2.48
Fuel Drain Tank -1 2583 2479
Fuel Drain Tank -2 2263 2171
Subtotal 4846 4650
Flush salt 2.22
Fuel Flush Tank 4274 4265
@Sources: MSRE Fuel and Flush Salt Storage, Request for Nuclear Safety Review and Approval, NSR
0039WMO00013A (approved 12/28/93; expires 12/31/95); Thoma, R. E., Chemical Aspects of MSRE
Operations, ORNL-4658, Oak Ridge National Laboratory, December 1971, pp. 5865, 99-112.
b These minimum weights are most consistent with the process history.
/
Table 4. Secondary inventory of stored MSRE salts
Minor components3 | Fue:l-s(ailctg ;;vcight Flush-s(all(l;)weight
Fuel storage tank 1750
Distillation experiment 30b
Reactor flow-loop heel : 20 ]
Drain tank cell piping ' 12b.c
Processing cell piping gb.c
Release to drain tank cell 0.1
ASources: MSRE Fuel and Flush Salt Storage, Request for Nuclear Safety Review and Approval, NSR
0039WMO0C13A (approved 12/28/93; expires 12/31/95); F. . Peretz, ORNL, personal communication,
September 6, 1995. - ' N
bThese salts have been fluorinated and have low uranium concentration (<100 ppm).
CThis value also includes the contribution of unspecified flush or fresh salt to the inventory.
Table 5. Detailed mventory of stored MSRE salts (1995 basis)?
Total weight
Fuel salt Flush salt (kg)
Bulk composition mol % (wt %)
LiF 64.5 (42.6) 65.9 (51.3)
BeF, 30.4 (35.8) 33.9 (47.8)
ZiF, 4.9 (20.5) 0.18 (0.89)
Major elements
U, kg 37.1 0.5 37.6
Pu, %P, 98.2 1.8 0.737
Fission products, %% 98.3 1.7 2.71
Rare earths 1.47
IA, TIA 0.275
Zr 0.626
Other metals /1 0.334
Fissile element isotopes, wt % ¢
B2y 160 ppm? 75 ppm®
23y 83.92 39.4
B4y 7.48 3.6
235y 2.56 17.4
6y 0.104 0.245
238y5 5.94 394
239py 90.1 94.7
240py 9.52 4.8
other Pu 035 0.50
@Source: Thoma, R. E., Chemical Aspects of MSRE Operations, ORNL-4658, Oak Ridge National
Laboratory, December 1971 pp. 58-65, 99-112 .
bDistributions based upon estimates in Appendix C.
CFlush salt values are the average of two analyses.
4 stimate obtained from Bell, M. J., Calculated Radioactivity of the MSRE Fuel Salt, ORNUI'M-2970
Oak Ridge National Laboratory, May 1970.
€Flush salt 232U 233U ratio assumed to be that of the fuel salt.
35U operations. During 23U operations, breeding of plutonium was negligible, and the
change in plutonium concentration in the fuel salt was dominated by depletion due to
fission/transmutation and replenishment by PuF, refueling operations. Appendix C
provides the details that support the transfer of ~2% of the fission products and plutonium
to the flush salt.
The previous projections of the MSRE spent-fuel activity had either a very short focus
(< 5 years) or were concerned with projections far into the future—the intermediate time
period between S and 100 years has not received detailed attention. Because of this gap
in the literature, additional ORIGEN-S runs were performed at complementary time
intervals /13]. The discharge inventory and decay calculations are summarized in
Table 6. The ORIGEN-S input file is included in Appendix A.
The final inventory item that must be considered is the transport of material out of the salt
beds. Except for the generation of fluorine by radiolysis of MSRE salt, no other
mechanism for producing mobile species was known before 1994. Annual reheats of the
drain tanks were intended to recombine the radiolytic fluorine before it was released from
the salt, thereby preserving the salt chemistry and eliminating any substantial release of
F,. A completely new and unexpected pathway for volatilizing MSRE constituents was
discovered during sampling of the off-gas syst;:m upstream of the ACB in 1994. Off-gas
samples (Table 7) indicated the presence of a considerable volume of F, and UF, in
addition to small amounts of HF , MoFg, and CF,. The presence of such a large amount
of F, and UF in the off-gas suggested that the ACB be inspected as a possible sink for
these reactive gases. Radiation and temperature measurements confirmed that a
significant quantity of uranium was deposited in the upper portion of the charcoal bed.
Careful analysis of this data led to an estimate of 2.6 kg of uranium immobilized on the
carbon (Sect. 4). The quantity of fluorine held in the ACB was inferred from the F,/UF,
mole ratio in the off-gas sample (Table 7).
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