C6 build in CI causes boot loop with "ets_loader.c 67" message. Local arduino-cli builds work fine. (Both with BSP 3.0.5 + 3.1.0-rc.1)

[tyeth]

Adafruit Feather C6 builds from CI jobs are causing a boot loop, with a repeating message of:

---- Reopened serial port /dev/tty.usbmodem142101 ----
15:12:17:072 -> ESP-ROM:esp32c6-20220919
15:12:17:072 -> Build:Sep 19 2022
15:12:17:073 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:17:073 -> Saved PC:0x4001a9f4
15:12:17:073 -> SPIWP:0xee
15:12:17:073 -> mode:QIO, clock div:2
15:12:17:075 -> load:0x4086c410,len:0xcf8
15:12:17:085 -> ets_loader.c 67 
15:12:17:721 -> ESP-ROM:esp32c6-20220919
15:12:17:721 -> Build:Sep 19 2022
15:12:17:722 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:17:722 -> Saved PC:0x4001a9f4
15:12:17:723 -> SPIWP:0xee
15:12:17:723 -> mode:QIO, clock div:2
15:12:17:725 -> load:0x4086c410,len:0xcf8
15:12:17:727 -> ets_loader.c 67 
15:12:18:371 -> ESP-ROM:esp32c6-20220919
15:12:18:371 -> Build:Sep 19 2022
15:12:18:372 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:18:372 -> Saved PC:0x4001a9f4
15:12:18:373 -> SPIWP:0xee
15:12:18:373 -> mode:QIO, clock div:2
15:12:18:376 -> load:0x4086c410,len:0xcf8
15:12:18:377 -> ets_loader.c 67 
---- Closed serial port /dev/tty.usbmodem142101 due to disconnection from the machine ----
---- Reopened serial port /dev/tty.usbmodem142101 ----
15:12:19:718 -> ESP-ROM:esp32c6-20220919
15:12:19:718 -> Build:Sep 19 2022
15:12:19:719 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:19:719 -> Saved PC:0x4001a9f4
15:12:19:720 -> SPIWP:0xee
15:12:19:720 -> mode:QIO, clock div:2
15:12:19:723 -> load:0x4086c410,len:0xcf8
15:12:19:724 -> ets_loader.c 67 
15:12:20:368 -> ESP-ROM:esp32c6-20220919
15:12:20:374 -> Build:Sep 19 2022
15:12:20:374 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:20:374 -> Saved PC:0x4001a9f4
15:12:20:374 -> SPIWP:0xee
15:12:20:374 -> mode:QIO, clock div:2
15:12:20:374 -> load:0x4086c410,len:0xcf8
15:12:20:374 -> ets_loader.c 67 
15:12:21:018 -> ESP-ROM:esp32c6-20220919
15:12:21:018 -> Build:Sep 19 2022
15:12:21:019 -> rst:0x7 (TG0_WDT_HPSYS),boot:0xb (SPI_FAST_FLASH_BOOT)
15:12:21:019 -> Saved PC:0x4001a9f4
15:12:21:020 -> SPIWP:0xee
15:12:21:021 -> mode:QIO, clock div:2
15:12:21:022 -> load:0x4086c410,len:0xcf8
15:12:21:024 -> ets_loader.c 67 
---- Closed serial port /dev/tty.usbmodem142101 due to disconnection from the machine ----

Attempted switching DIO/QIO flash mode and various other things. Local builds work / flash fine, but CI builds don't work.

[tyeth]

Tagging @brentru to take a look later

[tyeth]

Related discussion (nothing so far): espressif/arduino-esp32#10418

[brentru]

Here is my build of main

13:56:45.504 -> E (1239) esp_littlefs: ./managed_components/joltwallet__littlefs/src/littlefs/lfs.c:1369:error: Corrupted dir pair at {0x0, 0x1}
13:56:45.504 -> 
13:56:45.504 -> E (1240) esp_littlefs: mount failed,  (-84)
13:56:45.504 -> E (1244) esp_littlefs: Failed to initialize LittleFS

Dependency Log:

Using library Adafruit WipperSnapper at version 1.0.0-beta.90 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_Wippersnapper_Arduino 
Using library Adafruit MQTT Library at version 2.5.8 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MQTT_Library 
Using library Adafruit SleepyDog Library at version 1.6.5 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_SleepyDog 
Using library SPI at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/SPI 
Using library Adafruit DotStar at version 1.2.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_DotStar 
Using library Adafruit BusIO at version 1.16.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_BusIO 
Using library Adafruit NeoPixel at version 1.12.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_NeoPixel 
Using library ArduinoJson at version 7.0.4 in folder: /Users/brentrubell/Documents/Arduino/libraries/ArduinoJson 
Using library Wire at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/Wire 
Using library Adafruit Unified Sensor at version 1.1.12 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_Sensor 
Using library Adafruit ADT7410 Library at version 1.2.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_ADT7410_Library 
Using library Adafruit AHTX0 at version 2.0.5 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_AHTX0 
Using library hp_BH1750 at version 1.0.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/hp_BH1750 
Using library Adafruit BME280 Library at version 2.2.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_BME280_Library 
Using library Adafruit BME680 Library at version 2.0.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_BME680_Library 
Using library Adafruit BMP280 Library at version 2.6.8 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_BMP280_Library 
Using library Adafruit BMP3XX Library at version 2.1.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_BMP3XX_Library 
Using library Adafruit DPS310 at version 1.1.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_DPS310 
Using library Adafruit DS248x at version 1.1.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_DS248x 
Using library ENS160 - Adafruit Fork at version 3.0.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/ENS160_-_Adafruit_Fork 
Using library Adafruit HDC302x at version 1.0.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_HDC302x 
Using library Adafruit HTS221 at version 0.1.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_HTS221 
Using library Adafruit HTU21DF Library at version 1.1.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_HTU21DF_Library 
Using library Adafruit HTU31D Library at version 1.1.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_HTU31D_Library 
Using library Adafruit INA219 at version 1.2.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_INA219 
Using library Adafruit LC709203F at version 1.3.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_LC709203F 
Using library Adafruit LPS2X at version 2.0.4 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_LPS2X 
Using library Adafruit LPS35HW at version 1.0.4 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_LPS35HW 
Using library Adafruit LTR329 and LTR303 at version 2.0.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_LTR329_and_LTR303 
Using library Adafruit LTR390 Library at version 1.1.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_LTR390_Library 
Using library Adafruit MAX1704X at version 1.0.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MAX1704X 
Using library Adafruit MCP3421 at version 1.0.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MCP3421 
Using library Adafruit MCP9808 Library at version 2.0.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MCP9808_Library 
Using library Adafruit MPL115A2 at version 2.0.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MPL115A2 
Using library Adafruit MPRLS Library at version 1.2.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MPRLS_Library 
Using library Adafruit MS8607 at version 1.0.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_MS8607 
Using library Adafruit NAU7802 Library at version 1.0.4 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_NAU7802_Library 
Using library Adafruit PCT2075 at version 1.0.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_PCT2075 
Using library Adafruit PM25 AQI Sensor at version 1.1.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_PM25AQI 
Using library Adafruit SCD30 at version 1.0.9 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_SCD30 
Using library Sensirion I2C SCD4x at version 0.4.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Sensirion_I2C_SCD4x 
Using library Sensirion Core at version 0.6.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Sensirion_Core 
Using library Sensirion I2C SEN5X at version 0.3.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Sensirion_I2C_SEN5X 
Using library Adafruit SGP30 Sensor at version 2.0.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_SGP30_Sensor 
Using library Adafruit SGP40 Sensor at version 1.1.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_SGP40_Sensor 
Using library arduino-sht at version 1.2.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/arduino-sht 
Using library Adafruit Si7021 Library at version 1.5.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_Si7021_Library 
Using library Adafruit seesaw Library at version 1.7.8 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_seesaw_Library 
Using library Adafruit TMP117 at version 1.0.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_TMP117 
Using library Adafruit TSL2591 Library at version 1.4.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_TSL2591_Library 
Using library Adafruit VCNL4020 Library at version 1.0.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VCNL4020_Library 
Using library Adafruit VCNL4040 at version 1.0.4 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VCNL4040 
Using library Adafruit VEML7700 Library at version 2.1.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VEML7700 
Using library Adafruit_VL53L0X at version 1.2.2 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VL53L0X 
Using library Adafruit VL53L1X at version 3.1.1 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VL53L1X 
Using library STM32duino VL53L4CD at version 1.0.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/STM32duino_VL53L4CD 
Using library STM32duino VL53L4CX at version 1.1.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/STM32duino_VL53L4CX 
Using library Adafruit_VL6180X at version 1.4.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/Adafruit_VL6180X 
Using library DallasTemperature at version 3.11.0 in folder: /Users/brentrubell/Documents/Arduino/libraries/Arduino-Temperature-Control-Library 
Using library OneWireNg at version 0.13.3 in folder: /Users/brentrubell/Documents/Arduino/libraries/OneWireNg 
Using library FS at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/FS 
Using library LittleFS at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/LittleFS 
Using library WiFi at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/WiFi 
Using library Networking at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/Network 
Using library NetworkClientSecure at version 3.0.5 in folder: /Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/libraries/NetworkClientSecure 
/Users/brentrubell/Library/Arduino15/packages/esp32/tools/esp-rv32/2302/bin/riscv32-esp-elf-size -A /private/var/folders/ff/dmzflvf52tq9kzvt6g8jglxw0000gn/T/arduino/sketches/8D5237A774E8A5676C87F67D8D568BBA/Wippersnapper_demo.ino.elf
Sketch uses 1440814 bytes (68%) of program storage space. Maximum is 2097152 bytes.
Global variables use 46740 bytes (14%) of dynamic memory, leaving 280940 bytes for local variables. Maximum is 327680 bytes.
"/Users/brentrubell/Library/Arduino15/packages/esp32/tools/esptool_py/4.6/esptool" --chip esp32c6 --port "/dev/cu.usbmodem1201" --baud 921600  --before default_reset --after hard_reset write_flash  -z --flash_mode keep --flash_freq keep --flash_size keep 0x0 "/private/var/folders/ff/dmzflvf52tq9kzvt6g8jglxw0000gn/T/arduino/sketches/8D5237A774E8A5676C87F67D8D568BBA/Wippersnapper_demo.ino.bootloader.bin" 0x8000 "/private/var/folders/ff/dmzflvf52tq9kzvt6g8jglxw0000gn/T/arduino/sketches/8D5237A774E8A5676C87F67D8D568BBA/Wippersnapper_demo.ino.partitions.bin" 0xe000 "/Users/brentrubell/Library/Arduino15/packages/esp32/hardware/esp32/3.0.5/tools/partitions/boot_app0.bin" 0x10000 "/private/var/folders/ff/dmzflvf52tq9kzvt6g8jglxw0000gn/T/arduino/sketches/8D5237A774E8A5676C87F67D8D568BBA/Wippersnapper_demo.ino.bin" 
esptool.py v4.6