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What it is:

  • A custom energy chain for x/y and z axis meant to be used for Voron 2.2 & 2.4 WARNING: 2.4 has been released under VoronUsers\printer_mods\Slidr\PanzerChain2.4
  • sometimes called 'PanzerChain'
  • (Afterburner files available on request)

What it is not:

  • an identical replacement for IGUS chain E2i.10.10.018 on XY-axis
  • ...nor for the E2.15.10.028 IGUS chain on Z-axis
  • a component tested for wire protection o 3 months of mild printing at estimated 20-30h per week:
    • no failure so far with heluflon wires
    • chain got a little smoother
  • a chain with seperate compartments for wire organization

When to use?

  • you like to print your own stuff :-)
  • you like accessible/openable links for easy maintenance
  • you prefer accent colors (see folder 'themes' for ideas)
  • you want save some money (it´s not a lot! Go for Igus if in doubt or some alternative cheap Ali-stuff)
  • you don´t want to wait for your order to arrive
  • you don´t like tape chains (wire failure) or zip chains (fiddly)
  • you don´t care about o extreme noise reduction o a not perfect bending radius o or any other shortcomings due to additive manifacturing

Printing Requirements:

  • Do A TEST PRINT OF 3-4 XY-LINKS PER TOLERANCE FIRST o CHECK FOR LAYER ADHESION o CHECK which tolerance version fits your printer filament/temperature best: XY_Link_tight_xA: might have slight upwards bending XY_Link_normal_xA: should be pretty flat (should work for most ppl!) XY_Link_loose_xA: should bend downwards

    If really necessary you might combine the versions in an alternating way: (e.g.: normal,loose,normal,loose and so on).

  • esun ABS+: feel free to experiment, but don´t blame me! (PETG seems to be okay or even superior based on user feedback)

  • 0.2mm layer height incl. first layer: part is designed to be printed only with this height!

  • no supports: required supports are already incorporated and easy to remove


Printing Tipps:

  • check your slicer preview: all walls need to be filled as much as possible: no gaps allowed.
  • tested at roughly 40mm/s - 60mm/s print speed (innerand outer shells) --> if in doubt: go slower 25-30mm/s should work fine!
  • at least 2 links per print for cooling time or slower speed
  • good layer adhesion: print slower and/or with higher temp if necessary
  • Pressure Advance should be calibrated to allow for smoother kinematics (for example refer to Klipper documentation: https://github.com/KevinOConnor/klipper/blob/master/docs/Pressure_Advance.md)

Assembly:

  • remove supports by bending the support UPWARDS. This is important, as it influences downwards bending of chain
  • pinch the male link side with the pegs into the female side of the next link
  • snap the links together without using the link clips: else the assembly is too stiff

Required Links/Clips:

  • "A"x Links for X or Y-Direction: You need 17 links for a Voron 250mm plus three additional links per 50mm for X and the same amount for Y o <250 mm²: not defined o 250 mm²: 17 links + spare o 300 mm²: 20 links + spare o 350 mm²: 23 links + spare o >350 mm²: not defined

  • 'B'x Links for Z Direction: o <250 mm²: not defined o 250 mm²: 22 links (option solid vertical: 14 ) o 300 mm²: 25 links (option solid vertical: 15 ) o 350 mm²: 28 links (option solid vertical: 16 ) o >350 mm²: not defined

  • you will need Clips C = 2*A+B + spare o use option 1 as tight clips o or option 2 which should be easier to open (marked with a dot)

  • please print 2-3 spare links and clips

Please provide feedback via discord: Slidr#4412 #landofschnitzel-DE


UPDATES

WARNING: 2.4 has been released under VoronUsers\printer_mods\Slidr\PanzerChain2.4 The Beta is obsolete!

2020-04-12: release 4

  • added chain ends for V2.4 as BETA (bowden and direct drive, feedback needed)
  • sorted file structure by Voron revision (currently supported 2.2, 2.2 with Afterburner Beta, 2.4)
  • z chain solid vertical o added sizes 150 and 200
  • added image folder gallery_printer_examples: [discord user]_[filament].[jpg|png|...]
  • added xyz clip options o XYZ-Clip_Option1_Tight_xA1: default tight clipping behaviour for normal safe usage o XYZ-Clip_Option2_EasyOpen_xA1: easer to open on one side for those "rewiring guys" out there (might become default but it is untested)
  • changed XY_anchor o Voron 2.2:
    • split in half for less destructive assembly
    • correct some minor errors
  • updated printing tips: USE PA!
  • renamed SlidrChain to its street name Panzerchain (credits to Calozor)

2020-01-24: release 3 (on github soonish)

  • added XY-Link tolerances: XY_Link_TOL_xA where TOL = loose (chain should bend downwards) TOL = normal (chain should be pretty straight) TOL = tight (chain bends upwards, previously default)
  • added explanation picture for XY-Link tolerance

2020-01-19: release 2 (not on github)

  • reduced some tolerances of pegs
  • tested at 60mm/s printspeed: Fine on Voron 2.1
  • moved all supports below rounds at bed 0.1mm to the part for better surface quality and less sagging
  • minor readme correction
  • naming correction at z chain: mixed up 'frame' / 'gantry'

2020-01-18: release 1 on github (not yet approved)

  • added solid vertical z-chain for common Voron sizes
  • decreased XY-chain end hole diameter to be tight enough for screws

2020-01-15: PreRelease 4

  • Tweaked some Tolerances for easyer print (chain is a little wobblier now, but should resolve several issues)
  • Added thicker outer walls (increases footprint, but still smaller chan zipchain)
  • Planned for PreRelease5 (hopefully the last one before release): o Z: Solid Vertical Part

2020-01-14: PreRelease 3

  • Added Z-Chain (Link, Connection to Frame and Gantry)
  • Added Subfolders for Clarity
  • Renamed Files with XY/Z/XYZ-Prefix depending on Purpose

2020-01-11: PreRelease 2b

  • Fixed an error with extrusion_anchor

2020-01-11: PreRelease 2

  • Added more supports to reduce inaccuracy due to sagging
  • Corrected Bending Radius: more like to be 18 instead of 19mm
  • Slightly increased Hole Diameter to reduce layer seperation due to forcing pegs into the holes
  • Added proper ends based of Voron zip chain