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new Advance Extrusion algorithm (LIN_ADVANCE) extruder motor not running #4549
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Sounds like a possible bug! Between myself and @Sebastianv650 we should be able to figure it out… |
If the problem is also there if K=0 then it should be something with the extruder ISR. This is the only big change when LIN_ADVANCE is enabled. #define DEFAULT_AXIS_STEPS_PER_UNIT {320,320,800,386} // default steps per unit for Ultimaker
#define DEFAULT_MAX_FEEDRATE {500, 500, 2, 50} // (mm/sec)
#define DEFAULT_MAX_ACCELERATION {60,60,200,500} // X, Y, Z, E maximum start speed for accelerated moves. E default values are good for Skeinforge 40+, for older versions raise them a lot. was 75
#define DEFAULT_ACCELERATION 60 // X, Y, Z and E acceleration in mm/s^2 for printing moves
#define DEFAULT_RETRACT_ACCELERATION 300 // E acceleration in mm/s^2 for retracts
#define DEFAULT_TRAVEL_ACCELERATION 80 // X, Y, Z acceleration in mm/s^2 for travel (non printing) moves
// The speed change that does not require acceleration (i.e. the software might assume it can be done instantaneously)
#define DEFAULT_XYJERK 500.0 // (mm/sec) was 20 was 700
#define DEFAULT_ZJERK 0.4 // (mm/sec)
#define DEFAULT_EJERK 50.0 Why do you use so incredible high jerk values combined with ultra-low acceleration values? I can't imagine this can work..! Do you ever printed good things with theese values? |
Hi thanks for the quick response. The jerk settings are not aligned very carefully so thank you for your comment. #define DEFAULT_AXIS_STEPS_PER_UNIT {320,320,800,100} // default steps per unit for Ultimaker 160*2,160*2,800,((200*64)*1.0/(10.56*3.14159))=386
#define DEFAULT_MAX_FEEDRATE {200, 200, 2, 10} // (mm/sec)
#define DEFAULT_MAX_ACCELERATION {60,60,100,10} // X, Y, Z, E maximum start speed for accelerated moves. E default values are good for Skeinforge 40+, for older versions raise them a lot. was 75 e=500
#define DEFAULT_ACCELERATION 10 // X, Y, Z and E acceleration in mm/s^2 for printing moves
#define DEFAULT_RETRACT_ACCELERATION 10 // E acceleration in mm/s^2 for retracts
#define DEFAULT_TRAVEL_ACCELERATION 80 // X, Y, Z acceleration in mm/s^2 for travel (non printing) moves
// The speed change that does not require acceleration (i.e. the software might assume it can be done instantaneously)
#define DEFAULT_XYJERK 5.0 // (mm/sec) was 20 was 500
#define DEFAULT_ZJERK 0.4 // (mm/sec)
#define DEFAULT_EJERK 2.0 // (mm/sec) 5.0 was 2000 Is there something changed in the extruder stepper motor signals when using Lin_advance? I have connected my ramps 1.4 via self made wiring towards my stepper drivers m542T (but as I mentioned I do not change connections Lin_advance disabled or enabled and it works when I disable Lin_advance) |
I recommend you keep testing daily with |
No, I would start with common configuration values and see what happens. For example, maybe a value can overflow with an acceleration of only 10mm/s². Therefore, I would set all acceleration values to 500 and test again. If a simple extruder-only move (for example |
@Sebastianv650 Well, you will want to look through the |
Possibly this?
Extruder working fine with A4988s, not with DRV8825, repetier works, marlin not · Issue #975 · MarlinFirmware/Marlin
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@to see the Repetier-Firmware, Additional delay is added in here and there ( |
Hello all, Today I checked the enable signal on my stepper driver, that seems to work fine and is not the issue |
With a jerk of 50, you may end up with such high speed changes that the extruder can't keep up with the pressure adjustment moves. Extruder only moves shouldn't be affected by |
@esenapaj Do the Marlin settings |
No, it isn't. In case of And, Marlin decide threshold value between single and double stepping automatically. |
@thinkyhead does this make a bell ring ? :-D |
I'm too shy to start messing with the stepper code at this junction. |
Hi all, I have tried to reduce MAX_STEP_FREQUENCY to 10000, but without any result. |
Can you explain in a little more detail what you are thinking and why this would be beneficial? I need to understand the problem a little better. But the reason I'm asking for more detail is this: Right now I'm messing with the mesh_buffer_line() routine to make it non-recursive (to lighten the CPU load). On any given Planner request, it would not be difficult to stagger when an axis moves relative to the other axis. |
Hi Roxy, The problem is that when I enable Lin_advance my extruder stepper does not work. |
#4738 is already merged into RCBugFIX. Try if https://github.com/MarlinFirmware/Marlin/pull/4738/files#diff-20025b9ffe01efeb4272ee752f32170dR712 helps. |
@Blue-Marlin Is the overhead of invoking interrupts very large, I wonder? I was thinking that the advance ISR could start the pulse(s) for E, and instead of sitting and waiting, it could instead set up an interrupt to stop the pulse(s) (soon) and exit right away. Perhaps the same approach is possible with the main stepper ISR. This would allow them both to exit sooner and give time back to the main thread. But if the overhead of interrupts is significant, then this might actually lead to more cycles being used up, or if other interrupts might block the pulse-stopping interrupt, then pulses might not be stopped soon enough. There's also the notion of not using any timer-based interrupts at all, but instead just always set up the next single-fire interrupt that's needed, and use a persistent shared state so that each of these tasks can be much smaller slices of the whole stepping procedure. |
I might have seen something like that in ether grbl or RepetierFirmware. On the other hand i had a look into Prusa-Firmware today, where they not even have the interleave counter_x += current_block->steps_x;
if (counter_x > 0) {
WRITE(X_STEP_PIN, !INVERT_X_STEP_PIN);
counter_x -= current_block->step_event_count;
count_position[X_AXIS]+=count_direction[X_AXIS];
WRITE(X_STEP_PIN, INVERT_X_STEP_PIN);
} But with supporting only 2-3 defined boards they pretty well know what timing to expect. (And they kicked Advance at all.)
@Macgyver001 asked for a delay - there it is. But in reality i do not believe there is one needed. |
Hmm! I've wondered if possibly some of these stepper drivers are smartly leaving the pulse on for the duration needed, even though it's been turned off very quickly. I suppose we can query that with an oscilloscope. Meanwhile, apparently Prusa Research has employed fixed-point maths where performance matters. I've been thinking about that a lot also. |
I still try to find out what they have really done. The forks are pretty far apart from each other. |
Comments like
do look more like a plan than like a done. |
Searching the interwebs turns up a lot of discussion about pulse widths, decay time, etc. Lately I'm extra-interested in the topic because I'm not sure I'm a fan of DRV8825 for the current application. The SCARA machine I'm writing code for is currently set up to use 100:1 harmonic drives on the A/B axes, which means if using 32x micro-stepping, we need 1778 pulses per degree to move the steppers (which results in ~7mm per degree in the most extreme case, but only half of that per linkage). Or in other words, total overkill in terms of movement accuracy. Even at 16x microstepping it amounts to 889 pulses per degree. When we start having this many pulses the bugs and errors start to get a bit weird. Imagine also, this is all on a Mega2560 platform, so again, really pushing the limits unnecessarily. I'm inclined to drop down even as low as 8x microstepping, but wondering how much extra sound that will produce. In the end, I may have no choice but to either go with far lower microstepping or insist that we switch to 25:1 harmonic drives, just so the Mega can keep up. |
Hey guys, @Macgyver001 asked for a delay - there it is. But in reality i do not believe there is one needed. I am sorry, but I am quite new in C, so Blue Marlin I don't know what I have to change where? Thinkyhead, I have changed my drivers for m542T because they run smoother and I had some resonance problems. My CoreXY is quite stiff (ridgid) and I have better looking prints with higher mirco-stepping. If you like I can show the difference between lets say 16 and 128 (mirco stepping), I need some time for that? My latest Treefrog is really nice except some small artifacts I hope to resolve with Lin_advance, and the Lin_advance concept is way smarter than the normal implementation, that's why I like to enable Lin_advance. |
#4852 is merged. Please confirm that it fixes the original issue.
I finally tried |
That is some very useful info. Perhaps it can be timed with all interrupts (temporarily) disabled, using |
Great research!! I'm realy sad I still have no time to contribute in this topic (even my printer wasn't running the last months) but I definitly must so some tests with the merged PR :) Thanks to everyone here 👍 |
@thinkyhead is #4852 already landed/merged in the RCBugFix branch? I can't find it back in the stepper.cpp file? |
PR #4852 (Fix for advance extrusion algorithms) was merged to RCBugFix branch. |
|
@esenapaj Did this resolve itself? |
Sorry Thinkyhead for the question I am quite new with this. I tried the PR4852 fix, but I have more or less the same as Esenapaj. The printer is working but slow and seems sometimes a bit off. (but the print finished, and the result is slightly worse than Lin_advance disabled. (1 inch cube and 5mm high) I tried with Lin_advance = 75 I have the feeling that the MINIMUM_STEPPER_PULSE =1 did a better job than the volatile long Stepper::e_steps[E_STEPPERS]; I think it's taking to long? While with MINIMUM_STEPPER_PULSE and CYCLES_EATEN_BY_E_CODE 12 (in my case) you can tune the minimum delay time and therefore minimize the impact to the code. I will try the MINIMUM_STEPPER_PULSE =1 again with Lin_advance = 75, will update you next time. |
@Macgyver001 I've made some tweaks to the way |
I tried the latest RCBugFix branch 29-9-16, put Minimum_stepper_pulse to 4 and tried to get it working with Lin_advance = 75, still I have problems with my temperature controller. After Lin_advance = 10 & Minimum_stepper_pulse to 0 the temperature controller got wrong again. Is is possible that the coreXY is using more processor power than the non-coreXY systems? |
We had the discussion about coreXY and the power it's using once before. It's quite possible that coreXY and LIN_ADVANCE together may overload the CPU. I don't know if somebody ever got Advance to work on a coreXY up to now.. Regarding how many people are using it: I know about one or two Lulzbot TAZ users are using it with success and myself of course. There might be others? |
I've definitely been using it with good success / E3D Bigbox (Cartesian gantry). |
With newest RCBugFix, it respond erratic result. Marlin has the threshold of between single-stepping and double-stepping that it's set 10000(steps/sec or Hz). |
@thinkyhead & @esenapaj With RCBugFix branch 29-9-16 and Lin_advance = 10 & Minimum_stepper_pulse to 0 I disabled the Watchdog, when I do this the temperature controller is just NOT making it, but way better than when I Enable Watchdog. So I also think that this Lin_advanced is using the 16MHz AVR to the limit. I went back to the RC7 31 july 16, disabled the watchdog and enabled Lin_advance = 10 void Stepper::advance_isr() {
I don't know if this is the wright way, it did not succeed yet, I will try to add more nop's? (E stepper is not moving yet) temperature control seems ok |
I'd be interested to know where we are hitting the limits, and compare this to older versions of Marlin to see where we stand in terms of comparative performance. I'm sure there is some added overhead in various places. Mainly we should time the core operations…
Other performance-related questions:
|
@Macgyver001 You should simply add your delay in the same place where Elsewhere I suggested the somewhat kooky-looking: #if F_CPU == 20000000UL
#define P_NOPS asm("nop\nnop\nnop\nnop\nnop\nnop\nnop\nnop\nnop\nnop")
#else
#define P_NOPS asm("nop\nnop\nnop\nnop\nnop\nnop\nnop\nnop")
#endif
switch ((uint32_t)(STEP_PULSE_CYCLES - CYCLES_EATEN_BY_CODE) / (F_CPU/1000000UL)) {
case 9: P_NOPS; P_NOPS;
case 8: P_NOPS; P_NOPS;
case 7: P_NOPS; P_NOPS;
case 6: P_NOPS; P_NOPS;
case 5: P_NOPS; P_NOPS;
case 4: P_NOPS; P_NOPS;
case 3: P_NOPS; P_NOPS;
case 2: P_NOPS; P_NOPS;
case 1: P_NOPS; P_NOPS;
case 0:
} The compiler will condense the invariant |
Thanks @thinkyhead, others.. Let me summarize what I have learned by adjusting the following. #if F_CPU == 20000000UL
#define P_NOPS asm("nop\nnop\nnop\nnop\nnop\nnop\nnop\nnop\nnop\nnop")
#else
#define P_NOPS asm("nop\nnop\nnop\nnop\nnop\nnop\nnop\nnop")
#endif I brought down the stepper.ccp code to a minimum, by commented every thing that I believe is not relevant, see below. void Stepper::advance_isr() {
old_OCR0A += eISR_Rate;
OCR0A = old_OCR0A;
#define START_E_PULSE(INDEX) \
if (e_steps[INDEX]) E## INDEX ##_STEP_WRITE(!INVERT_E_STEP_PIN)
#define STOP_E_PULSE(INDEX) \
if (e_steps[INDEX]) { \
e_steps[INDEX] <= 0 ? ++e_steps[INDEX] : --e_steps[INDEX]; \
E## INDEX ##_STEP_WRITE(INVERT_E_STEP_PIN); \
}
//#define CYCLES_EATEN_BY_E 60
// Step all E steppers that have steps
for (uint8_t i = 0; i < step_loops; i++) {
//#if STEP_PULSE_CYCLES > CYCLES_EATEN_BY_E
// static uint32_t pulse_start;
// pulse_start = TCNT0;
//#endif
START_E_PULSE(0);
#if E_STEPPERS > 1
START_E_PULSE(1);
#if E_STEPPERS > 2
START_E_PULSE(2);
#if E_STEPPERS > 3
START_E_PULSE(3);
#endif
#endif
#endif
// For a minimum pulse time wait before stopping pulses
//#if STEP_PULSE_CYCLES > CYCLES_EATEN_BY_E
#if MINIMUM_STEPPER_PULSE>0
switch (MINIMUM_STEPPER_PULSE) {
case 9: P_NOPS; P_NOPS;
case 8: P_NOPS; P_NOPS;
case 7: P_NOPS; P_NOPS;
case 6: P_NOPS; P_NOPS;
case 5: P_NOPS; P_NOPS;
case 4: P_NOPS; P_NOPS;
case 3: P_NOPS; P_NOPS;
case 2: P_NOPS; P_NOPS;
case 1: P_NOPS; P_NOPS;
case 0:;
}
#endif That did not solve my temperature control issue, and very bad prints. To reduce delay timing I went down too see if printer would react fine: case 1: P_NOPS;
#define P_NOPS asm("nop\nnop") At that point my E_stepper is not moving anymore, the temperature controller improved but still not as normal. That was as far I could go, but without good result. I remember that in the beginning we changed another parameter from int to long: #if ENABLED(LIN_ADVANCE)
- volatile int Stepper::e_steps[E_STEPPERS];
+ volatile long Stepper::e_steps[E_STEPPERS]; For long straight lines. volatile int Stepper::e_steps[E_STEPPERS]; I also changed the e_steps in stepper.h I was down to core level -> with the delay (as small that the e-stepper didn't move. After that I increased the number off nop's again, to the level, off: case 1: P_NOPS; P_NOPS;
#define P_NOPS asm("nop\nnop\nnop\nnop\nnop\nnop\nnop\nnop") The print was not fine yet, so I need to increase the number of nop's even more. To increase processing power: I will update you later if I can print with more nops! |
Working on some patches to |
@thinkyhead still going to work on this one? |
@Macgyver001 How does the original issue stand? |
Guys for running stable I have the feeling that I need quite a lot of speed improvement, not a few % or so but like 3x and up. I want even higher resolution (more micro steps). Therefore, I am upgrading my printer with a due and Radds board and can not run Marlin anymore. (that feels like pain in my hart because I really believe in Marlin) I have enjoyed the good support from you guys and I think this issue brought some change in the way programming is done and where the firmware can be sped up. nice job to you all. |
@thinkyhead do you think this might have been fixed? maybe close and let people throw a new issue if the problem is still there |
@Macgyver001 remember that microstepping does not give better resolution. and reduces the steppers' holding torque. But 99% of the 3D printing world does not agree and don't do proper research. |
We'll continue to optimize as we go. Of course, faster boards are needed for the full compendium of features now available. |
This issue has been automatically locked since there has not been any recent activity after it was closed. Please open a new issue for related bugs. |
Configuration_and_adv.zip
Problem:
When I enable Lin_advance my extruder motor does not turn/extrude.
What Have I tried to do.
Turn off core XY, but still no extruding
K factor put to 0 no effect
Tried to lower the extrusion speed no effect
Extruding in reverse is also not working
When disable watchdog does not help
When I disable Lin_advance it extrudes well.
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